Globe Valve Noise Attenuation Techniques

Globe Valve Noise Attenuation Techniques

Understanding the Importance of Noise Control in Globe Valves

Industrial systems often rely on globe valves for precise flow regulation, but excessive noise can indicate underlying issues and lead to long-term operational damage. Whether you’re dealing with a high-pressure steam system or a complex chemical process line, globe valve noise is more than just an annoyance; it’s a performance and safety concern.

This guide walks you through practical globe valve noise attenuation techniques, helping you understand causes, control methods, and when to upgrade or consult with engineering professionals. Explore how the right approach can enhance system efficiency and prolong equipment life.

If you’re curious about our broader industrial solutions, our products page showcases a range of high-performance brands like Fisher and Bray that prioritise acoustic optimisation in their valve designs.

What Causes Noise in Globe Valves?

Noise in a globe valve is typically a symptom of turbulence or pressure fluctuations, often caused by improper sizing or unsuitable system configuration. Left unchecked, this can result in vibration, erosion, and even mechanical failure.

Beyond operational impact, valve noise can affect workplace comfort and occupational safety. Understanding the core causes is the first step toward effective noise attenuation.

Turbulence and Pressure Drop

When flow passes through a restricted valve seat, sudden changes in velocity and direction create turbulence. In high-pressure applications, this results in cavitation or flashing, two primary sources of valve noise.

  • Cavitation: Occurs when liquid vaporises and collapses, producing shock waves.

  • Flashing: Similar to cavitation, but occurs when liquid doesn’t return to a liquid state, causing steady noise.

Valve Sizing and Flow Conditions

Improperly sized globe valves exacerbate noise. A valve that’s too large may not control flow precisely, leading to cavitation and water hammer, while an undersized one forces excessive pressure drop, resulting in high-velocity flow and increased turbulence.

Common contributors include:

  • Incorrect CV values
  • Poor flow path geometry
  • Low downstream pressure
  • High differential pressure

These conditions can be resolved through better engineering design and performance modelling, such as solutions offered by control valve experts like Fisher.

Noise Attenuation Techniques for Globe Valves

Reducing globe valve noise involves engineering solutions, retrofits, and improved system planning. From internal trims to advanced flow conditioning, various techniques offer both short- and long-term relief.

1. Use of Low-Noise Trims

Specialised trims designed for noise reduction are a common and effective solution. These trims reduce turbulence by guiding flow more gradually, often through multi-stage pressure reduction or flow division, which dissipates energy more efficiently and prevents the high-velocity jets that generate noise.

Top benefits of low-noise trims:

  • Minimise cavitation: Multi-stage trims lower pressure in steps.

  • Control velocity: Protects internal valve parts from erosion.

  • Extend valve lifespan: Lower vibration reduces wear and tear.

Manufacturers such as Bettis and Bray often integrate such designs for industrial reliability.

2. Pressure Staging and Flow Conditioning

In high-pressure systems, sudden pressure drop is the biggest contributor to noise. Staging this drop across multiple devices or system segments minimises acoustic issues by gradually dissipating energy, preventing the rapid formation of vapour bubbles (cavitation) and the subsequent violent collapse that generates significant noise and can damage equipment.

Techniques include:

  • Pressure-reducing stations
  • Series valve installation
  • Flow straighteners or expanders

Industrial applications using globe valves in critical environments often benefit from system-wide conditioning, not just valve-level fixes.

Material Selection and Installation Best Practices

Apart from internal mechanics, external factors such as valve materials and installation methods greatly influence noise levels. Selection should match not only the flow type but also the ambient and mechanical conditions.

1. Material and Housing Design

Valves constructed with stainless steel or other dense alloys tend to dampen sound better than lighter materials. Additionally, wall thickness and bonnet design can impact noise radiation.

Best practices:

  • Choose materials based on process fluid (e.g., corrosive, high temp)

  • Consider bonnet insulators for external dampening

  • Match trim and seat materials for durability under turbulent flow

2. Optimal Valve Placement and Maintenance

Where and how a globe valve is installed can affect its acoustic behaviour. Valves too close to pumps, elbows, or other fittings tend to experience more turbulence.

Key placement tips:

  • Maintain a sufficient upstream/downstream straight pipe
  • Regularly inspect for wear and erosion
  • Ensure actuator settings match flow control needs

Need support selecting the right configuration? Review our About Us to learn how we assist clients in optimising control systems with a wide portfolio of engineering products.

Frequently Asked Questions (FAQs)

1. Can globe valves be used in high-pressure applications without noise issues?

Yes, with proper trim design and system staging, globe valves can perform quietly even under high-pressure conditions. The use of multi-stage pressure-reducing trims is critical for such applications.

2. What is the difference between cavitation and flashing in valve noise?

Cavitation occurs when liquid vaporises and then collapses violently, causing loud noise and damage. Flashing is a similar process but occurs when liquid remains in vapour form, producing a steady noise. Both are common in high-pressure drop globe valve applications.

3. How long does a noise-optimised globe valve last compared to standard ones?

When equipped with noise-reducing trims and maintained properly, a globe valve can last significantly longer, often 30–50% more than standard configurations, due to reduced wear and vibration.

4. Is it safe to use globe valves near sensitive equipment or control panels?

Yes, provided acoustic insulation is applied, and noise attenuation measures are in place. Low-noise trims and valve placement away from reflective surfaces can help protect sensitive environments.

5. What maintenance is required for a noise-controlled valve system?

Routine inspection of trim wear, pressure staging performance, and actuator calibration is essential. Systems using globe valves in noisy environments benefit from quarterly reviews and condition-based maintenance strategies.

Conclusion

Effective noise attenuation in globe valves not only ensures a quieter operation but also protects equipment, extends valve life, and enhances overall system performance. By investing in engineered trims, smart valve sizing, and optimal installation practices, operators can manage noise-related issues proactively.

Whether you’re upgrading your system or planning a new project, understanding the root causes of valve noise and applying the right solutions makes a measurable difference. For full product lines that incorporate these solutions, explore our products section or reach out via our Contact Us page for tailored technical advice.